Refineries

Polyisbutene in the Refining Industry

Over the years, various parts of refineries such the structural steel, storage facilities and other assets have undergone the stresses of environmental factors resulting in corrosion which then degrades the integrity leading to increased risks of serious accidents, loss of produce, leaks, safety hazards, unexpected shutdowns and down time.  All of which negatively impacts the refineries economically.

The refining industry is regarded as high-risk because refineries are large and complex sites that carry out numerous operations while operating at high levels of pressure and temperature. This combination of factors makes refineries vulnerable to a variety of corrosion phenomena, which can result in serious accidents that lead to the loss of process fluid containment and have an impact on workers, the environment, and the economy.  Corrosion can cause disruptions in refinery operations such as unplanned shutdowns, leaks, and product loss.  If the proper mitigation methods were not used, it is common to find general corrosion, localized pitting corrosion, hydrogen induced cracking, erosion-corrosion, microbiologically influenced corrosion (MIC), sulfide stress cracking, stress corrosion cracking (intergranular or transgranular), chloride stress corrosion cracking, corrosion fatigue, high temperature corrosion, hydrogen flaking, corrosion under insulation, metal dusting, carburization, and graphitization throughout the refinery equipment.  


Benefits of using Polyisobutene on Refineries

  • In refineries, PIB is used as a component in corrosion inhibitors. Its ability to form a protective barrier on metal surfaces helps in preventing corrosion and extending the lifespan of refinery equipment.  Reducing the need for frequent maintenance and therefore reduces downtime and costs.
  • Leak Prevention: Due to its low permeability, PIB-based sealants help prevent leaks in refinery infrastructure.  By minimizing leaks and improving lubrication, PIB enhances refinery performance and reduces downtime resulting in successful operational efficiency.
  • Safety Enhancement: By reducing the risk of unexpected shutdowns and accidents, PIB contributes to overall refinery safety.
  • Economic Benefits: PIB applications minimize maintenance costs and downtime, improving operational efficiency.
  • Environmental Protection: PIB-based solutions help prevent hazardous leaks and spills, supporting sustainable refinery practices lead to significant financial savings.

Properties of Polyisobutene effective in Refineries

  • Corrosion Protection: PIB coatings safeguard structural steel, storage tanks, and pipelines from environmental stressors that cause corrosion. Protective Barriers: PIB is used in insulation and sealing applications to prevent degradation caused by extreme temperatures and chemical exposure.
  • Chemical Resistance: PIB is highly resistant to acids, alkalis, and aqueous solutions, making it ideal for environments exposed to harsh chemicals.
  • Thermal Stability: It has excellent oxidative and thermal stability, ensuring durability in extreme temperatures.
  • Low Permeability: PIB has very low air, moisture, and gas permeability, which helps prevent corrosion and degradation.
  • Adhesive Qualities: It exhibits high tack in adhesive formulations, allowing it to bond well with various surfaces.
  • Non-Toxic & Odourless: PIB is a colourless, tasteless, and non-toxic material, making it safe for industrial applications.
  • Lubricant Additives: PIB enhances the viscosity and stability of lubricants used in refinery machinery, reducing wear and tear.
  • Fuel Additives: PIB improves fuel combustion efficiency and reduces deposits in refinery processes.